TDS-MORTAR-VO CI_020122.pdf
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<h1>TDS-MORTAR-VO CI_020122.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>MORTAR-V/O CI</p> <p>Nonsag, corrosion inhibitor enhanced, vertical and overhead concrete repair mortar <br />CSI Div. 03 <br />03 0130.71 Rehabilitation of Cast-in-place-concrete</p> <p>CORROSION</p> <p>INHIBITOR <br />ENHANCED</p> <p>LEED Points <br />MR Credit 5.1, Regional Materials..........................Up to 2 Points <br />IEQ Credit 4.2, L ow-Emitting Materials Paints and Coatings...1 Point</p> <p>Technical Properties: <br />Physical state</p> <p>Powder</p> <p>Color</p> <p>Gray</p> <p>Flammability</p> <p>Flame Spread: 0 <br />Fuel Contribution: 0 <br />Smoke Development: 0</p> <p>Using this AQUAFIN product can help contribute to LEED certification of projects in the <br />categories shown above.</p> <p>Product Description: <br />MORTAR-V/O CI is a one component, lightweight, fiber reinforced, <br />polymer modified, high strength vertical and overhead everyday concrete <br />repair mortar. It can be placed in lifts up to 2” without forming. Its <br />formulation is designed for excellent workability and allows shaving after <br />reaching inital set for superior finishing. Additionally, MORTAR-V/O CI is <br />enhanced with a migrating corrosion inhibitor which helps protect localized <br />and adjacent reinforcing steel. <br />Typical Applications: <br />• Repairing vertical and overhead, indoor and outdoor, concrete, <br />masonry and brick substrates. <br />• Spalls or holes in concrete <br />• Deteriorated edges <br />Advantages: <br />• Very low sag - excellent “hang” characteristics <br />• Bonds very well to concrete, masonry & block <br />• Low shrinkage <br />• One component - just add water <br />• Excellent workability - can be sculpted and shaved with ease <br />• Enhanced with a migrating corrosion inhibitor to help protect localized <br />and adjacent reinforcing steel. <br />Substrate Preparation: <br />• Concrete surfaces must be structurally sound, free of any loose or <br />deteriorated concrete, dirt, dust, grease, oil, sealers, curing compounds <br />and all other bond-inhibiting materials. <br />• Mechanically prepare surfaces to achieve a surface profile equal <br />to CSP 5-7 as per ICRI Guideline No. 310.2R-13, Selecting and <br />Specifying Concrete Surface Preparation for Sealers, Coatings, Polymer <br />Overlays, and Concrete Repair. <br />• Properly clean profiled area by water-blasting. All surfaces must be <br />saturated surface dry (SSD) but with no standing water, immediately <br />prior to application. <br />• Only proceed with application when the temperatures remain between <br />40°F and 90°F (4°C and 32°C) and protect from freezing for <br />24 hours after application. For temperatures above 85°F (29°C), <br />follow ACI hot-weather application guidelines to ensure a successful <br />installation. <br />• All exposed steel reinforcement must be mechanically prepared to <br />remove all traces of rust, oxidation, and corrosion and primed with <br />Aquafin REBAR PRIMER/BOND-CI. <br />Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>MORTAR-V/O CI mixed <br />Mix ratio (water:powder)</p> <p>1.2 - 1.25 gal water : 50 lb powder <br />(4.5 - 4.7 L water : 22.7 kg powder)</p> <p>Application temp. range</p> <p>40°F to 90°F (4°C to 32°C)</p> <p>Working time</p> <p>~10 - 12 minutes</p> <p>Physical Properties: The values stated are applicable with ambient <br />temperatures of 73°F (23°C) and 50% relative air humidity. Higher temperatures <br />shorten the processing time, lower temperatures extend processing times.</p> <p>Compressive Strength <br />ASTM C-109</p> <p>~1,000 psi after 3 hours <br />~2,500 psi after 24 hours <br />~3,500 psi after 7 days <br />~4,500 psi after 28 days</p> <p>Flexural Strength ASTM C-348</p> <p>~950 psi</p> <p>Length Change ASTM C-157</p> <p>0.086% @ 28 day wet cure</p> <p>Bond Strength ASTM C-882M</p> <p>1,750 psi @ 28 days</p> <p>Storage/Shelf Life/Packaging <br />Cool and dry, 12 months in original sealed <br />packaging</p> <p>50 lb bags (22.7 kg)</p> <p>Approximate Yield per 50 lb Bag: ~0.42 ft3 / 50 lb bag</p> <p>• Repair areas should have saw-cut straight edges with a minimum of <br />1/4” (6 mm) depth (avoid featheredging). <br />Mixing: <br />Mixing Ratio: 1.2 - 1.25 gal water : 50 lb powder <br />• Precondition MORTAR-V/O CI to ~70°F (21°C) prior to mixing. <br />• For best results, mechanically mix at slow speed with a 3/4” drill and <br />mixing paddle. Hand mix for small repairs. <br />• Add the required amount of potable water into a clean mixing bucket. <br />Gradually add powder 1/3 at a time while mixing continuously. <br />• Mix at slow speeds to prevent entraining air for a min. of 3 minutes until <br />a lump-free consistency is achieved. <br />• Working time is ~10 – 12 minutes at 70° F <br />DO NOT OVERWATER! If too much water is added, the mixture tends <br />to segregate resulting in uneven surface strengths. Surfaces with reduced <br />strength must be removed mechanically.</p> <p>Page 1 of 2 <br />(updated 02/01/22-EK/VB)</p> <p>MORTAR-V/O CI <br />Application: <br />Read all instructions thoroughly prior to installation. Ensure substrate and <br />ambient temperatures are between 40°F and 90°F (4°C and 32°C) <br />before application. <br />1. Scrub a small amount of mixed MORTAR-V/O CI into the SSD substrate. <br />Work material into the entire substrate and cavity to promote proper <br />bonding. <br />2. Place MORTAR-V/O CI into the wet scrub coat before it dries, keying in <br />and compact thoroughly. <br />3. Apply material in lifts of 1/4 – 2“ (6 – 51 mm). Avoid featheredging. <br />For optimum mechanical bond on successive lifts, thoroughly score each <br />lift and allow to reach initial set before the next layer is applied. <br />4. Trowel material to the desired finish. MORTAR-V/O CI can be shaved <br />after material has reached initial set for further finishing. <br />Curing <br />Damp cure for 3 days. Begin curing as soon as the patch has set by <br />keeping surface moist as per ACI recommendations for Portland cement <br />concrete, using burlap, polyethylene or a fine mist of water. If this is not <br />practicable, coat with an approved water based curing compound, <br />(contact Aquafin Technical Department for approved products). However, <br />curing compound may adversely affect following lifts of mortar, leveling <br />mortar or protective coatings. <br />Limitations: <br />• Do not bridge moving cracks or joints. <br />• Do not add admixtures or extend with aggregate. <br />• Protect from freezing for 24 hours after application. <br />Clean-up <br />Promptly wash hands and tools with water before material hardens. Cured <br />material must be removed mechanically.</p> <p>Safety: <br />Refer to SDS. This product contains portland cement and sand <br />(crystalline silica) and is highly alkaline (irritant) in contact with water. Avoid <br />breathing dust. May cause delayed lung injury (silicosis). Use rubber <br />gloves and goggles during mixing and application. Protect skin and eyes. <br />After contact with skin, wash with plenty of water. In case of eye contact, <br />rinse immediately with plenty of cool water and seek medical advice. <br />KEEP OUT OF REACH OF CHILDREN. <br />LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a <br />period of one year from the date of installation to be manufactured free <br />of defects and to be consistent with its technical properties as stated in our <br />current Technical Data Sheet. This product must be used as directed and <br />within its stated shelf life. AQUAFIN INC. will replace or at our discretion <br />refund the purchase price of any product, excluding cost of labor, which <br />is proven to be defective. Our product recommendations are based on <br />industry standards and testing procedures. It is the buyer’s obligation to <br />test the suitability of the product for an intended use prior to using it. We <br />assume no warranties written, expressed or implied as to any specific <br />methods of application or use of the product. AQUAFIN INC. MAKES <br />NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A <br />PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER <br />WARRANTIES EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable <br />for damages of any sort including remote or consequential damages, down <br />time, or delay. Any claim for a defectiveproduct must be filed within 30 <br />days of discovery of a problem, and must be submitted with written proof of <br />purchase. <br />For Professional Use Only.</p> <p>Shelf Life: <br />12 months in unopened, dry, undamaged bags. <br />Note: <br />Installer is responsible for proper product application. Site visits by Aquafin <br />personnel or representatives are solely for the purpose of making technical <br />recommendations, not for providing supervision or quality control.</p> <p>Check our website for the latest version of the Technical Datasheet. Only the current version is legally binding - and only for the intended market. In cases of uncertainty contact <br />our technical department for further information before starting any applications. <br />Page 2 of 2 <br />www.aquafin.net <br />(updated 02/01/22-EK/VB)</p>
