26 MORTAR-Crete-CI 041516.pdf
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<h1>26 MORTAR-Crete-CI 041516.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>MORTAR-Crete-CI FULL DEPTH</p> <p>Fully extended, pourable/pumpable, concrete mix with integral corrosion inhibitor <br />CSI Div. 03 <br />03 01 00 Maintenance of Concrete</p> <p>Technical Properties:</p> <p>LEED Points</p> <p>Physical state</p> <p>Powder</p> <p>Color</p> <p>Gray</p> <p>Initial Slump ASTM C-143</p> <p>5” - 7”</p> <p>Air Content <br />ASTM C 231</p> <p>3.5% Air shown is for lab samples <br />mixed by hand. When materials are <br />machine mixed, expect air content of <br />6% ± 1½ %.</p> <p>Compressive Strength <br />ASTM C 39**</p> <p>1 day: ~2,300 psi (13.8 MPa) <br />7 days: ~3,750 psi (27 MPa) <br />28 days: ~5,000 psi (38 MPa)</p> <p>Typical Applications: <br />• Interior or exterior restoration work to new and existing structures <br />• Water and waste water treatment plants <br />• Bridges, highways, ramps and decks <br />• Tunnels, dams, industrial floors, etc. <br />• Footings, foundations, walls and floors <br />• Walkways, patios, steps, platforms and driveways</p> <p>Length Change <br />ASTM C 157</p> <p>< –0.06% @ 28 days air cure <br />+0.009% @ 28 days wet cure</p> <p>Flexural Strength <br />ASTM C 78</p> <p>~750 psi @ 28 days</p> <p>Slant Shear <br />ASTM C 882</p> <p>~2,500 psi @ 28 days</p> <p>Application Time</p> <p>~60 minutes</p> <p>Advantages: <br />• Factory blended, quality controlled mix design <br />• Excellent workability with long application time <br />• Very easy to use on “form and pour” applications <br />• Ready to use, just add water <br />• Pre-extended with coarse aggregate: Eliminates risk of reactive <br />aggregate.</p> <p>All data are average values obtained under laboratory conditions of 72°F and <br />50% RH. In practical use temperature, humidity and absorbance of the substrate <br />may influence the above given values. ** Material mixed with potable water <br />consistent to achieve a 5” slump @ 45°F and kept moist while curing will attain a <br />compressive strength of 5,500 psi in 28 days. The temperature of material when <br />placed should not exceed 85°F. Material should not be re-tempered at any time.</p> <p>MR Credit 5.1, Regional Materials..........................Up to 2 Points <br />IEQ Credit 4.2, Low-Emitting Materials Paints and Coatings...1 Point <br />Using this AQUAFIN product can help contribute to LEED certification of projects in the <br />categories shown above.</p> <p>Product Description: <br />MORTAR-Crete-CI is a one-component, high early strength, cementitious, <br />structural repair concrete mix that is pourable and pumpable for full depth <br />applications. A unique formulating design allows for application to be <br />completed in depths from 1” (25.4 mm) to full depth (with proper steel <br />reinforcement).</p> <p>Substrate Preparation: <br />• Concrete surfaces must be structurally sound, and free from laitance, <br />dirt, dust, grease, oil, sealers, curing compounds, loose or deteriorated <br />concrete and any other bond inhibiting foreign substances. <br />• Prepare surface by mechanical means to obtain a surface profile of <br />CSP 5 – CSP 7 per ICRI Guideline No.310.2R-2013, Selecting and <br />Specifying concrete surface preparation for Sealers, Coatings and <br />Polymer Overlays and Concrete Repair. <br />• Concrete surfaces must be left in a saturated surface dry (SSD) condition <br />with no standing water immediately prior to the application of MORTARCrete-CI. <br />• Repair areas should have saw-cut straight edges with a minimum of <br />3/8” (10 mm) depth. <br />Priming: <br />• All exposed steel reinforcement must be cleaned to a white metal finish <br />and primed with 2 coats (20 mils per coat) of Aquafin REBAR PRIMER/ <br />BOND-CI (consult technical datasheet). <br />• Concrete should be primed with a spray or brush coat of Aquafin REBAR <br />Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Meets or exceeds the requirements of ASTM C-387</p> <p>Packaging & Coverage Rate: <br />Available in 80 lb and 50 lb*poly lined paper bags. <br />50 lb bag yields ~0.40 ft3 *special order only, contact Aquafin <br />80 lb bag yields ~0.66 ft3 <br />• 10 lbs of material yields approx. 1 ft2 @ 1” thick (1’x 1’x 1”). <br />PRIMER/BOND-CI. <br />• Alternately, a Saturated Surface Dry (SSD) concrete substrate can be <br />primed with scrub coat of MORTAR-Crete-CI (Do not allow scrub coat <br />to dry) <br />Mixing: <br />Mixing Ratio: 2.5 qts. (2.4 L) of water per 50 lb bag <br />4.0 qts. (3.75 L) of water per 80 lb bag <br />• For 50 lb bag: measure ~2.0 quarts (1.9 L) <br />For 80 lb bag: measure ~3.5 quarts (3.3 L) of clean, potable water into <br />a suitable mixing container. <br />• Gradually add MORTAR-Crete-CI powder to the water while mixing <br />with a low speed, ½” (12 mm) drill (500 - 650 RPM), equipped with <br />a low shear mixing paddle. This will be a stiff mix and will allow the <br />addition of more liquid to the mix without over-watering. <br />Page 1 of 2 <br />(updated 04/15/16-EK-BE)</p> <p>MORTAR-Crete-CI FULL DEPTH <br />• Add remaining ~.5 quart (0.55 L) of water to achieve a fully wetted mix <br />with the proper slump. <br />DO NOT OVERWATER! Exact amount of water will vary depending on <br />desired slump and consistency. Do not mix longer than 5 minutes.</p> <p>Note: <br />Proper application is the responsibility of the user. Field visits by AQUAFIN <br />personnel are for the purpose of making technical recommendations and <br />not for supervising or providing quality control on-site.</p> <p>Application: <br />1. Apply MORTAR-Crete-CI into the wet scrub coat before it dries. <br />Material may be used in conjunction with a bonding agent (20 mil coat <br />of REBAR PRIMER/BOND-CI ) <br />2. Minimum layer thickness is 1” (25 mm). <br />3. Install MORTAR-Crete-CI from 1“ to full depth (with proper steel <br />reinforcement).</p> <p>Safety: <br />Refer to SDS. For commercial use only. This product contains Portland <br />cement and sand (crystalline silica) and is highly alkaline. Dust may cause <br />respiratory tract irritation and/or delayed lung injury (silicosis). NTP lists <br />free respirable crystalline silica as a suspect carcinogen. Avoid breathing <br />dust. Avoid contact with skin and eyes. Wear rubber gloves and safety <br />goggles during mixing and application. After contact with skin, wash with <br />plenty of water. In case of eye contact, rinse immediately with plenty of <br />water for 15 minutes and seek medical advice. <br />KEEP OUT OF REACH OF CHILDREN.</p> <p>Curing <br />Allow newly placed material to set firmly, and then keep moist for 3 <br />days by using burlap, polyethylene or a fine mist of water. If this is not <br />practicable, damp cure for 6 hours, then coat with approved water based <br />curing compound. <br />Limitations: <br />• Do not apply at temperatures below 40°F (5°C). <br />• Ensure substrate and ambient temperatures are between 40°F (5°C) <br />and 90°F (32°C). <br />• Pre-condition material to 70°F (21°C) for 24 hours before using. <br />• Protect from freezing for 24 hours after application <br />• Cover with suitable sheeting to protect against rain. <br />• Do not re-temper. <br />Storage: <br />12 months when stored dry in the original unopened packaging.</p> <p>LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a period of one year from <br />the date of installation to be manufactured free of defects and to be consistent with its technical <br />properties as stated in our current Technical Data Sheet. This product must be used as directed <br />and within its stated shelf life. AQUAFIN INC. will replace or at our discretion refund the purchase <br />price of any product, excluding cost of labor, which is proven to be defective. Our product <br />recommendations are based on industry standards and testing procedures. It is the buyer’s <br />obligation to test the suitability of the product for an intended use prior to using it. We assume no <br />warranties written, expressed or implied as to any specific methods of application or use of the <br />product. AQUAFIN INC. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS <br />FOR A PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES <br />EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable for damages of any sort including <br />remote or consequential damages, down time, or delay. Any claim for a defective product must <br />be filed within 30 days of discovery of a problem, and must be submitted with written proof of <br />purchase.</p> <p>For Professional Use Only.</p> <p>Clean-up <br />Promptly wash hands and tools with water before material hardens. Cured <br />material must be removed mechanically.</p> <p>Check our website for the latest version of the Technical Datasheet. Only the current version is legally binding - and only for the intended market. In cases of uncertainty contact <br />our technical department for further information before starting any applications. <br />Page 2 of 2 <br />www.aquafin.net <br />(updated 04/15/16-EK-BE)</p>
