InjectPro-Hose-YELLOW-111919.pdf
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<h1>InjectPro-Hose-YELLOW-111919.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>InjectPro-Hose YELLOW</p> <p>Waterproofing injection hose system for concrete joints and expansion joints <br />CSI Div. 03 <br />03 64 00 Injection Grouting <br />Product Description: <br />InjectPro-Hose YELLOW is an injectable waterstop system that creates a <br />channel for the easy installation of InjectPro acrylate and polyurethane <br />chemical grouts. The InjectPro-Hose YELLOW is constructed of a high <br />strength coil, covered with a nonwoven permeable membrane to allow <br />grout flow. The ½” (12.5 mm) permeable tube is installed prior to pouring/ <br />placing concrete. Once the shrinkage associated with the concrete curing <br />process is completed, the hoses can be injected with the appropriate <br />InjectPro chemical grout. This allows cracks to open fully before <br />permanently sealing the interfaces and voids within construction joints, pipe <br />penetrations, slurry walls, and slab connections with InjectPro acrylate and <br />polyurethane chemical grouts. <br />The InjectPro-Hose YELLOW can also be used on existing structures to seal <br />leaking/failed expansion joints. <br />Typical Applications: <br />• Sealing cold and construction joints, pipe penetrations, joints between <br />slurry walls and slabs. <br />• Sealing leaking expansion joints <br />Advantages: <br />• Channels grout directly into the joint <br />• Fast, simple installation not requiring special tools <br />• Low pressure injection <br />• Provides a permanent seal after injection <br />• Suitable for many different structures and construction methods <br />• Injectable anytime after concrete cure <br />• No drilling required for injection of grouts <br />• Re-injectable system <br />Hose Installation Procedures: <br />• Cut InjectPro-Hose YELLOW to required lengths, maximum 25’ (8 m) per <br />section or less. Attach blue trumpets to each end of the hose over the <br />yellow and screw down to the stop mark inside the trumpet. The blue <br />trumpets provide a connection between the yellow hose and the clear <br />packer tubing. <br />• Begin by placing the InjectPro-Hose YELLOW along the center of the <br />joint and securing it to the concrete. Exact location will depend on <br />design and function of structure. The InjectPro-Hose YELLOW is attached <br />using the included fastening clamps spaced roughly every 12” (30 <br />cm), however, spacing may need to be adjusted based on site specific <br />conditions. Ensure the hose is flat against the concrete so that it cannot <br />float or come lose when the fresh concrete is placed. In areas of rough <br />or uneven surfaces, fill any gap between InjectPro-Hose YELLOW and <br />the surface with Aquafin Waterstop-GunGrade. (Fig. 1 - 3) <br />• Place trumpets on adjacent runs side-by-side with the wide ends of the <br />trumpets (where the yellow hose is attached) in line with each other and</p> <p>Physical Properties InjectPro-Hose YELLOW <br />Outside Diameter</p> <p>approx 0.4” (11 mm)</p> <p>Inside Diameter</p> <p>approx 0.25” (6 mm)</p> <p>Maximum hose length</p> <p>25’ (8 m) section</p> <p>the two trumpets spaced roughly 2” - 3” (5 - 8 cm) to prevent blockage. <br />Overlap sections by min. 6” (15 cm) to ensure sufficient grout travel. <br />• Always terminate the yellow hose into a trumpet and allow for a <br />minimum of 2.5” (6.3 cm) of concrete cover. Do not run the yellow hose <br />outside the formwork. (Fig. 4) <br />• Finish by attaching the clear packer tubing over the serrated end of the <br />trumpets. Then cut the appropriate length of packer tubing as required to <br />reach a formholder packer or to extend outside the formwork. The clear <br />packer tubing should be secured with tie wire to the rebar to prevent <br />movement during the pour. Ensure starting and ending points are easily <br />accessible after concrete placement for proper injection. <br />• The formholder packers can either be nailed to wooden formworks or <br />attached to the rebar with steel tie wire (for metal forms). If formholder <br />packers are used, attach the clear packer tubing directly to them. If the <br />clear packer tubing is being run outside the formwork, protect the open <br />ends with a plastic cap or tape and take measures to protect them from <br />damage during formwork installation and stripping. <br />• Ensure the InjectPro-Hose YELLOWis not placed too closely to the <br />outside of the concrete wall. Placement should be minimum 1/3 to 1/2 <br />of the total wall thickness with minimum 2.5” (6.3 cm) concrete cover on <br />all sides of InjectPro-Hose. <br />• Entire section of the InjectPro-Hose YELLOW must remain open and free <br />from blockages throughout installation. <br />• Notification of any damage or perforation to the InjectPro-Hose <br />YELLOW or components, prior to final concrete pour, is the responsibility <br />of the applicator. Notify the Owner, Engineer, and Aquafin immediately. <br />• Indicate the location of the InjectPro-Hose YELLOW system in the <br />drawings. <br />• Contact Aquafin Technical Services at 410-392-2300 for more detailed <br />information. <br />Grout Injection: <br />• Patch any visible flaws along the construction joint with AQUAFIN-PlugIC quick setting cement prior to starting injection work. <br />• The InjectPro-Hose YELLOW and the InjectPro acrylate and polyurethane <br />chemical grouts are designed as a system. Not all chemical grouts are <br />suitable for injection in this system. Aquafin only recommends the use of <br />the following injection materials: <br />- InjectProECO-LV, InjectPro-PM3811-Flex <br />1. Flush the InjectPro-Hose YELLOW through the formholder packers using <br />water or air, ensuring the hose chamber is open and free from blockage. <br />2. Begin injecting InjectPro chemical grout with low pressure output <br />between 0.5 and 5 bar. Inject the hose through the formholder packers <br />until the injection resin comes out of the open end of the InjectPro-Hose <br />YELLOW section.</p> <p>Check our website for the latest version of the Technical Datasheet. Only the current version is legally binding - and only for the intended market. In <br />cases of uncertainty contact our technical department for further information before starting any applications. www.aquafin.net</p> <p>Page 1 of 2</p> <p>(11/19/19-EKJW)</p> <p>InjectPro-Hose YELLOW <br />3. Plug the open end with an injection nipple as soon as the resin no <br />longer has any air bubble. <br />4. The flow and distribution of the injection resin is monitored by the <br />manometer on the pump. Reinjection must be carried out within the gel <br />time of the resin. Once the pump reaches constant pressure the injection <br />process is finished. The joint is full and cannot take additional material. <br />NOTE: For use with other materials contact Aquafin Technical Services. <br />Kit Contents / Storage / Shelf Life: <br />InjectPro-Hose YELLOW is sold in a kit with the following components: <br />• 110 ft (33.5 m) roll of InjectPro-Hose YELLOW tube on a roll <br />• 10 ft (3 m) clear pressure hose on roll <br />• 8 blue trumpets <br />• 100 installation clamps <br />Unlimited shelf life when stored in a dry place.</p> <p>Limitations: <br />• InjectPro-Hose YELLOW System must be installed by a qualified Aquafin <br />InjectPro Installer in accordance with the InjectPro-Hose YELLOW <br />Manual for warranty to be effective. Installation by a non-qualified <br />installer will not be covered by any Aquafin warranty. <br />Note: <br />Proper application is the responsibility of the user. Field visits by AQUAFIN <br />personnel are for the purpose of making technical recommendations and <br />not for supervising or providing quality control on-site. <br />Safety: <br />Refer to SDS for each individual chemical grout. For commercial use only. <br />Wear proper PPE as required. KEEP OUT OF REACH OF CHILDREN. <br />LIMITED WARRANTY: All projects requiring an AQUAFIN product warranty must be <br />registered and approved by AQUAFIN, INC. prior to installation. Refer to AQUAFIN <br />Warranty Availability schedule for a full description of project requirements as well <br />as types and durations of warranties, as not all warranties are available for all <br />projects. AQUAFIN, INC. warrants this product to be manufactured free of defects <br />and to be consistent with its technical properties as stated in our current Technical <br />Data Sheet. Our product recommendations are based on industry standards and <br />testing procedures. It is the buyer’s obligation to test the suitability of the product for <br />an intended use prior to using it. We assume no warranties written, expressed or <br />implied as to any specific methods of application or use of the product. AQUAFIN <br />INC. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR <br />A PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER <br />WARRANTIES EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable for <br />damages of any sort including remote or consequential damages, down time, or <br />delay. Any claim for a defective product must be filed within 30 days of discovery of a <br />problem, and must be submitted with written proof of purchase.</p> <p>For Professional Use Only.</p> <p>Figure 1</p> <p>Figure 3</p> <p>Figure 2</p> <p>Figure 4</p> <p>Check our website for the latest version of the Technical Datasheet. Only the current version is legally binding - and only for the intended market. In cases of uncertainty contact <br />our technical department for further information before starting any applications. <br />www.aquafin.net <br />Page 2 of 2 <br />(11/19/19-EKJW)</p>
