TDS-MORTAR-IC 041119.pdf
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<h1>TDS-MORTAR-IC 041119.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>MORTAR-IC</p> <p>Fast Setting Waterproof Repair & Sealing Mortar <br />CSI Div. 03 <br />03 00 00 Concrete</p> <p>Physical and Technical Data <br />Aggregate State:</p> <p>Powder</p> <p>LEED Points</p> <p>Color:</p> <p>Concrete gray</p> <p>Bulk Density:</p> <p>~93 lbs/ft3 (1.5 kg/dm3)</p> <p>Using this AQUAFIN product can help contribute to LEED certification of projects in the <br />categories shown above.</p> <p>VOC:</p> <p>0 g/L</p> <p>Pot Life:</p> <p>30 - 40 minutes</p> <p>Product Description: <br />MORTAR-IC is a cementitious, ready-mixed waterproof repairing and <br />sealing mortar. It consists of rapid setting Portland cement, specially treated <br />quartz sand and a compound of active chemicals which resist positive or <br />negative side water pressure.</p> <p>Compressive Strength: <br />ASTM C-109</p> <p>24 hrs: 2,400 psi (17MPa) <br />28 days: 4,000 psi (27 MPa)</p> <p>Flexural Strength: <br />ASTM C-348</p> <p>24 hrs: 660 psi (4.6 MPa) <br />28 days: 820 psi (5.7 MPa)</p> <p>Shrinkage: ASTM C-596</p> <p>28 days: 0.04% (0.4 mm/m)</p> <p>Potable water certified:</p> <p>NSF/ANSI 61: www.wqa.org</p> <p>MR Credit 5.1, Regional Materials..........................Up to 2 Points <br />IEQ Credit 4.2, Low-Emitting Materials Paints and Coatings...1 Point</p> <p>MORTAR-IC contains active waterproofing chemicals which react with <br />moisture and free lime in the mortar and concrete, creating insoluble <br />crystalline complexes. These crystalline complexes, similar to a gel which <br />grows in the presence of water, block the capillaries of the MORTARIC and minor shrinkage cracks, thus preventing water ingress. Chemical <br />activation begins when the MORTAR -IC powder is mixed with water and <br />may take several days to completely block the capillaries depending on <br />ambient temperature and environmental conditions. The waterproofing <br />chemicals remain active for the life of the structure, permanently sealing it <br />from water penetration.</p> <p>All data are average values obtained under laboratory conditions. In practical use temperature, humidity and absorbance of the substrate may influence the above given values.</p> <p>Yield:</p> <p>Neat: ~0.42 ft³ (0.012 m³) or 10 ft³ (0.9 m²) @ ½” <br />(12.7 mm) thickness</p> <p>Coverage:</p> <p>~24ft² at ¼” thickness per 50lb bag</p> <p>Advantages: <br />• NSF/ANSI Standard 61 approved for potable water <br />• Applied to the positive or negative water pressure side of a structure <br />• Resists strong hydrostatic pressure <br />• Post sealing effect of shrinkage cracks up to 1/64” (0.4mm) together <br />with AQUAFIN-IC <br />• Easy to use - needs only to be mixed with water prior to application <br />• Not a vapor barrier, lets concrete “breathe” <br />• Can be skim coated or feather edged <br />• Applied to moist concrete <br />• No odor - no fumes, inorganic - no polymers.</p> <p>• Mechanically prepare surfaces to achieve a surface profile equal to <br />CSP 5 – 7. Concrete Surface Profile as per ICRI Guideline No. 310.21997 (Formerly Guideline No. 03732) <br />• All surfaces to be repaired should be saturated surface dry (SSD) but <br />have no standing water. Hot surfaces should be cooled and shaded <br />while cold surfaces should be heated and sheltered. Mechanically <br />remove all loose materials by suitable means such as chipping hammer, <br />chisel, sandblast, high pressure water blast (>5000 psi), or similar <br />methods. <br />• Repair areas should have saw-cut straight edges with a minimum of <br />3/8” (10 mm) depth (avoid featheredging). <br />• Only proceed with application when the temperatures remain between <br />40°F and 90°F (4°C and 32°C) and protect from freezing for <br />24 hours after application. For temperatures above 85°F (29°C), <br />follow ACI hot-weather application guidelines to ensure a successful <br />installation. <br />• Active water leakages must be stopped using AQUAFIN FIX 10-S. <br />• Cracks should be routed out to a U-shaped configuration, approx. 3/4” <br />(20 mm) wide and a minimum of 1” (25 mm) deep. <br />• Tie holes should be roughened prior to filling. <br />• Spalled and honeycombed areas must be thoroughly cleaned and <br />chiseled back to sound concrete prior to repair.</p> <p>Substrate Preparation: <br />• Substrates must be of load bearing capacity, and free from all potential <br />bond breakers such as dirt, dust, grease, oil, sealers, curing compounds, <br />laitance, loose or deteriorated concrete and any bond-inhibiting foreign <br />substances.</p> <p>Mixing: <br />Mechanically mix with clean water to a trowelable mortar consistency. <br />Approximate mixing ratio is: 50 lb powder to 0.9 - 1.0 gal water (22.7 kg <br />to 3.4 - 3.8 L). For glove pointing add small amount of water. NOTE: Mix <br />only as much material as can be used within 30 minutes.</p> <p>Typical Applications: <br />Applied in conjunction with AQUAFIN-IC for: <br />• Installation of seal strips (reglets and coves) at joints to assure water <br />tightness. <br />• Patching of tie holes and faulty construction joints. <br />• Filling of routed out cracks. <br />• Waterproof sacking of concrete “bugholes.“ <br />• Repairing of spalled and honeycombed areas.</p> <p>Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Page 1 of 2</p> <p>(updated 04/11/19-SM)</p> <p>MORTAR-IC <br />Application: <br />Cracks / Seal strips (Reglets & Coves): <br />• After proper surface preparation and routing to appropriate <br />configuration, prime areas to be patched or repaired with a slurry coat <br />of AQUAFIN-IC and while “green” (tacky), fill cavity flush to surface with <br />MORTAR-IC in mortar consistency.perties of MORTAR-40 may change <br />when extended with coarse aggregate. <br />Spalled and Honey Combed Areas: <br />• Prepare surface and chisel back to sound concrete. Prime areas to be <br />repaired with a slurry coat of AQUAFIN-IC and while “green“ (tacky), <br />apply MORTAR-IC in layers of 1/2“ (12.7 mm) until desired profile is <br />obtained. <br />NOTE: AQUAFIN-IC should be applied as a surface treatment as soon as <br />the MORTAR-IC has set (approx. 1 - 2 hours). If this is not practical, leave <br />Typicalsurface <br />detail crack <br />repair <br />surface rough for subsequent <br />treatment <br />to bond.</p> <p>Safety: <br />Refer to SDS. This product contains portland cement and sand <br />(crystalline silica) and is highly alkaline (irritant) in contact with water. Avoid <br />breathing dust. May cause delayed lung injury (silicosis). Use rubber <br />gloves and goggles during mixing and application. Protect skin and eyes. <br />After contact with skin, wash with plenty of water. In case of eye contact, <br />rinse immediately with plenty of cool water and seek medical advice. <br />KEEP OUT OF REACH OF CHILDREN. <br />Proposition 65: <br />This product contains material listed by the state of California as known to <br />cause cancer, birth defects, or other reproductive harm.</p> <p>MORTAR-IC</p> <p>LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a <br />period of one year from the date of installation to be manufactured free of <br />Contact our office or visit our web site to obtain <br />defects and to be consistent with its technical properties as stated in our <br />additional <br />sketches. <br />Curing: <br />current Technical Data <br />Sheet.waterproofing <br />This product must <br />be used as directed and <br />1 <br />4 <br />Begin curing as soon as the patch has set by keeping surface moist as <br />within its stated shelf life. AQUAFIN INC. will replace or at our discretion <br />Locate <br />Fill cavity with <br />per ACI recommendations <br />Crack for portland cement concrete, using burlap, <br />MORTAR-IC refund the purchase price of any product, excluding cost of labor, which <br />polethylene or a fine mist of water. If this is not practicable, damp cure <br />is proven to be defective. Our product recommendations are based on <br />for six hours, then coat with an approved water based curing compound. <br />industry standards and testing procedures. It is the buyer’s obligation to <br />However, curing compound may adversely affect following lifts of mortar, <br />test the suitability of the product for an intended use prior to using it. We <br />leveling mortar or protective coatings. <br />assume no warranties written, expressed or implied as to any specific <br />5 <br />2 <br />methods of application or use of the product. AQUAFIN INC. MAKES <br />Packaging: <br />NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A <br />Rout/cut out <br />Top coat <br />surface with <br />50 lb. (22.7 kg) bags in U-shaped <br />PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER <br />form <br />AQUAFIN-IC WARRANTIES EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable <br />Storage and Shelf Life: <br />for damages of any sort including remote or consequential damages, down <br />12 months when stored dry in the original, unopened packaging. <br />time, or delay. Any claim for a defectiveproduct must be filed within 30 <br />days of discovery of a problem, and must be submitted with written proof of <br />3 <br />Clean up: <br />purchase. For Professional Use Only. <br />Before material hardens, <br />thoroughly <br />Prime <br />cavity with clean tools with water after use. <br />AQUAFIN-IC</p> <p>Note: <br />Installer is responsible for proper product application. Site visits by Aquafin <br />personnel or representatives are solely for the purpose of making technical <br />recommendations, not for providing supervision or quality control.</p> <p>Typical detail sealing of construction joints <br />2</p> <p>1 Reglet <br />(seal strip) <br />MORTAR-IC</p> <p>Cove(seal strip) <br />MORTAR-IC</p> <p>Certified to</p> <p>NSF/ANSI Standard 61 <br />see www.wqa.org for use restrictions</p> <p>Typical detail crack repair</p> <p>1</p> <p>4</p> <p>Locate <br />Crack</p> <p>Fill cavity with</p> <p>MORTAR-IC</p> <p>5</p> <p>2 <br />3</p> <p>Seal strip <br />MORTAR-IC</p> <p>Rout/cut out <br />in U-shaped <br />form</p> <p>Top coat <br />surface with</p> <p>AQUAFIN-IC</p> <p>3 <br />Prime cavity with</p> <p>AQUAFIN-IC</p> <p>AQ up-date 01/03/05</p> <p>Cold joint sealed with AQUAFIN-IC <br />LIMITED WARRANTY: AQUAFIN, INC. warrants its products to be manufactured free of defects and to be consistent with its standard high quality. We will replace or, at our <br />the of, <br />latest <br />the Technical <br />Only the <br />currentthat <br />version <br />is legally <br />binding <br />- and <br />only for <br />intended <br />market. In cases <br />uncertainty <br />election, Check <br />refund our <br />the website <br />purchaseforprice <br />anyversion <br />productofwhich <br />is provenDatasheet. <br />to be defective, <br />provided <br />the product <br />was <br />properly <br />applied. <br />Ourthe <br />product <br />recommendations <br />areofbased <br />on contact <br />technical <br />for further We <br />information <br />starting either <br />any applications. <br />Industry our <br />Standards <br />anddepartment <br />testing procedures. <br />assume before <br />no warranties <br />written, expressed or implied as to any specific methods of application or use of the product.Page 2 of 2 <br />www.aquafin.net <br />(updated 04/11/19-SM) <br />AQUAFIN, <br />INC. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES <br />Typical detail sealing of construction <br />joints <br />EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable for damages of any sort including remote or consequential damages, down time, or delay.</p>
