TDS_MORTAR-PLUG-IC_041019.pdf
2 Pages
30.4 KB
Download
<h1>TDS_MORTAR-PLUG-IC_041019.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />f: 410-392-2324 <br />e: info@aquafin.net <br />w: www.aquafin.net</p> <p>Technical Datasheet</p> <p>MORTAR-PLUG-IC</p> <p>Fast Setting Crystalline Cementitious Waterstop & Repair Mortar <br />CSI Div. 07 <br />03 01 30 Maintenance of Cast-in-Place Concrete</p> <p>Physical and Technical Data <br />Aggregate State:</p> <p>Powder</p> <p>LEED Points</p> <p>Color:</p> <p>Gray</p> <p>Bulk Density:</p> <p>~75 lbs/ft3 (~1.2 kg/dm3)</p> <p>pH - Value:</p> <p>11 - 13.5</p> <p>VOC Content:</p> <p>0 g/L</p> <p>Compressive Strength: <br />ASTM C-109</p> <p>24 Hrs: 2800 psi (19 MPa) <br />7 Days: 3200 psi (22 Mpa) <br />28 Days: 3850 psi (26 MPa)</p> <p>Flexural Strength: <br />ASTM C-348</p> <p>24 Hrs: 320 psi (2.2 MPa) <br />7 Days: 360 psi (2.5 Mpa) <br />28 Days: 430 psi (3.0 MPa)</p> <p>Initial set: <br />Final set:</p> <p>Approx. 2 minutes <br />4 minutes at 68°F (20°C)</p> <p>MR Credit 5.1, Regional Materials:……....... ..................Up to 2 Points <br />IEQ Credit 4.2, Low-Emitting Materials, Paints and Coatings:.....1 Point. <br />Using this AQUAFIN product can help contribute to LEED certification of projects in the <br />categories shown above.</p> <p>Product Description: <br />MORTAR-PLUG-IC is a 1-component, cementitious non-shrink, hydraulic <br />cement, enhanced with Aquafin’s crystalline waterproofing technology. <br />It withstands strong hydrostatic pressure, is breathable, has no odor, no <br />fumes & is non flammable. <br />Typical Applications: <br />Applied against the water pressure to substrates such as concrete and <br />masonry, interior, exterior, below and above grade, vertical or horizontal. <br />• Plugging / stopping / repairing water leaks <br />• Drying of wet areas, sealing leaky joints, cracks or formtie holes <br />• Repairing of concrete substrates before application of Aquafin coating <br />materials. <br />Advantages: <br />• Stops water leaks in two to four minutes at 68°F (20°C) <br />• Water stopper and structural repair mortar <br />• Approved/certified for use in contact with potable water <br />• Excellent bond to concrete and masonry <br />• Easy application - No odor - No fumes. <br />Mixing: <br />Approximate mixing ratio by volume: 1 part water to 4 parts powder (1:4) <br />• Mix swiftly to a stiff putty like consistency. Mixing time is about 30 - 60 <br />seconds. <br />• Do not mix more than can be used in 2 minutes. Set time is dependent <br />mainly on the amount of mixing water used and temperature of water. <br />• In cold weather, use lukewarm or heated water. In higher temperatures, <br />use cold water. <br />• Fast repairs to concrete: Add water to MORTAR-PLUG-IC to a workable <br />trowel consistency. <br />Installation: <br />NOTE: max. thickness 2” (50 mm) when in contact with potable water. <br />Active Water Leaks − Leaking Construction Joints & Cracks: <br />1. Locate leakage in the concrete. <br />2. Start at the highest point and work down. <br />3. Cut/rout out the active leak to sound substrate or 1” - 2” (25 - 50 mm) <br />depth and 1” (25 mm) width in a U-shaped configuration. <br />4. Clean the cavity with a sponge, air blower, vacuum, or other suitable <br />means. <br />5. Mix MORTAR-PLUG-IC as per mixing instructions. <br />Check our website for the latest version of the Technical Data Sheet. <br />www.aquafin.net</p> <p>All data are averages of several tests under laboratory conditions. In practice, climatic <br />variations such as temperature and humidity may affect these values.</p> <p>Packaging & Yeild: 50 lb (22.7 kg) plastic pails. <br />• 50 lb (22.7 kg) pail yields ~0.5 ft3 (0.017 m3). <br />• 1 lb (0.45 kg) fills a cavity of ~1” x 1” x 24” (25 x 25 x 600 mm). <br />Storage and Shelf Life: <br />12 months when stored dry in the original, unopened packaging. <br />6. W <br /> AIT UNTIL THE MORTAR-PLUG-IC BEGINS TO STIFFEN AND <br />BECOMES WARM (~1 min.). <br />7. Place MORTAR-PLUG-IC into the cavity using gloved hands or a brick <br />jointer and hold firmly in place until it has set (hard). <br />8. When MORTAR-PLUG-IC has set apply surface Aquafin waterproofing <br />(i.e. AQUAFIN-IC, AQUAFIN-1K, MORTAR-LN, MORTAR-40 CI, etc.) <br />over concrete, CMU or brick surface. <br />Active Water Leaks − Plugging with a drain: <br />1. Follow steps 1. to 3. above. <br />2. Insert a pressure relieving drain (i.e. 3/8” - 1/2” (10 - 12 mm) clear <br />plastic pipe) into the cavity at the lowest point to force water through it. <br />3. Mix MORTAR-PLUG-IC as per mixing instructions. <br />4. W <br /> AIT UNTIL THE MORTAR-PLUG-IC BEGINS TO STIFFEN AND <br />BECOMES WARM (~ 1 min.). <br />5. Immediately mold MORTAR-PLUG-IC into the cavity around the drain, <br />and maintain pressure on MORTAR-PLUG-IC for at least 1 minute. <br />6. Allow minimum 24 hrs for hardening. <br />7. C <br /> arefully remove the drain pipe and plug the remaining hole as <br />described above. If necessary, insert steel wool or wooden plug to <br />reduce water flow. <br />8. In extreme cases it may be necessary to use more than one plug <br />or drain pipe. When the MORTAR-PLUG-IC has set apply surface <br />waterproofing as described above. <br />Page 1 of 2 <br />(04/10/19 SM)</p> <p>MORTAR-PLUG-IC <br />Patching − Surface repair <br />1. Apply MORTAR-PLUG-IC in trowel consistency by gloved hand or by <br />trowel to the areas to be repaired. <br />Clean up: <br />Before material hardens, thoroughly clean tools with water after use. <br />Note: <br />Installer is responsible for proper product application. Site visits by Aquafin <br />personnel or representatives are solely for the purpose of making technical <br />recommendations, not for providing supervision or quality control. <br />Safety: <br />Refer to SDS. This product contains portland cement and sand <br />(crystalline silica) and is highly alkaline (irritant) in contact with water. Avoid <br />breathing dust. May cause delayed lung injury (silicosis). Use rubber <br />gloves and goggles during mixing and application. Protect skin and eyes. <br />After contact with skin, wash with plenty of water. In case of eye contact, <br />rinse immediately with plenty of cool water and seek medical advice. <br />KEEP OUT OF REACH OF CHILDREN. <br />LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a <br />period of one year from the date of installation to be manufactured free <br />of defects and to be consistent with its technical properties as stated in our <br />current Technical Data Sheet. This product must be used as directed and <br />within its stated shelf life. AQUAFIN INC. will replace or at our discretion <br />refund the purchase price of any product, excluding cost of labor, which <br />is proven to be defective. Our product recommendations are based on <br />industry standards and testing procedures. It is the buyer’s obligation to <br />test the suitability of the product for an intended use prior to using it. We <br />assume no warranties written, expressed or implied as to any specific <br />methods of application or use of the product. AQUAFIN INC. MAKES <br />NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A <br />PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER <br />WARRANTIES EXPRESS OR IMPLIED. AQUAFIN, INC. shall not be liable <br />for damages of any sort including remote or consequential damages, down <br />time, or delay. Any claim for a defectiveproduct must be filed within 30 <br />days of discovery of a problem, and must be submitted with written proof of <br />purchase. <br />For Professional Use Only.</p> <p>Check our website for the latest version of the Technical Data Sheet. Only the current version is legally binding and only for the intended market. In cases of uncertainty contact <br />our technical department for further information before starting any applications. <br />Page 2 of 2 <br />www.aquafin.net <br />(04/10/19 SM)</p>
