TDS-Pavemend DOTLine_062526.pdf
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<h1>TDS-Pavemend DOTLine_062526.pdf</h1> <p>AQUAFIN Inc. <br />505 Blue Ball Rd. #160 <br />Elkton, MD 21921 <br />p: 410-392-2300 <br />e: info@aquafin.net <br />e: technical@aquafin.net <br />w: www.aquafin.net</p> <p>An AQUAFIN Brand Product</p> <p>Technical Datasheet</p> <p>Pavemend DOTLine™</p> <p>Pre-Extended (3/8”), Fiber Reinforced RAPID REPAIR CONCRETE <br />CSI Div. 03 <br />03 01 30 Maintenance of Cast-in-Place Concrete <br />03 01 50 Maintenance of Cast Decks and Underlayments <br />03 11 00 Concrete Forming <br />03 20 00 Concrete Reinforcing <br />03 30 00 Cast-In Place Concrete <br />03 31 00 Structural Concrete <br />03 31 23 High Performance Structural Concrete <br />03 35 00 Concrete Finishing <br />LEED Points <br />MR Credit 5.1, Regional Materials..........................Up to 2 Points <br />MR Credit 4.1 Recycled Content (see current Pavemend Recycled Content List) <br />IEQ Credit 4.2, Low-Emitting Materials Paints and Coatings...1 Point <br />Using this AQUAFIN product can help contribute to LEED certification projects in the categories <br />shown above.</p> <p>General Characteristics: <br />Pavemend DOTLineTM is fiber reinforced, rapid setting, self-consolidating, <br />cementitious based structural repair concrete. It is a single component <br />powder that is water activated. Pavemend DOTLine has 20 - 40 minutes of <br />working time and will reach compressive strengths of more than 2,500 psi <br />within 2 hours from mixing. Pavemend DOTLine can be applied in ambient <br />temperature ranges of 40°F to 120°F. <br />Pavemend DOTLine finishes like traditional Portland based concrete and <br />cleans up easily with water. Pavemend DOTLine rapid repair concrete <br />offers high performance and ease of use in a cost effective, turn-key, preextended package. <br />Typical Applications: <br />Pavemend DOTLine is commonly used for horizontal restoration but is also <br />recommended for vertical and overhead structural repairs when using <br />traditional form & pour methods. Its extreme strength makes it well suited <br />for a wide variety of projects for transportation, rail, transit, public works, <br />commercial, aviation, and military projects such as: <br />• Expressways, freeways, parkways, turnpikes, and similar highways <br />• Local concrete roads <br />• Bridge decks <br />• Airport runways and taxiways <br />• Parking garage decks <br />• Railway, subway, and loading dock platforms <br />• Sidewalks, pathways, and similar walkways <br />Advantages: <br />• Superior performance in freeze/thaw conditions <br />• Proven to be durable in high volume traffic areas <br />• Use for small, medium, and large volume placements <br />• Apply in temperatures as high as 120°F (49°C) <br />• Open to vehicle traffic as soon as 2 hours <br />• Open to pedestrian traffic as soon as 1 hour <br />• Pre-extended - apply in thicknesses from 1” (2.5 cm) to full depth <br />• Can also be used as a temporary repair for asphalt pavement</p> <p>Physical and Technical Data (evaluation by AASHTO <br />Product Evaluation & Audit Solutions) <br />Compressive Strengths, psi <br />(AASHTO T22/ASTM C 39):</p> <p>710 @ 1 hour <br />4,260 @ 3 hours <br />5,870 @ 24 hours <br />8,200 @ 7 days <br />12,090 @ 28 days</p> <p>Bond Strength, psi <br />(ASTM C882):</p> <p>2,896 @ 24 hours <br />3,663 @ 7 days</p> <p>Direct Bond Strength, psi <br />(ASTM C1583):</p> <p>285 @ 28 days</p> <p>Thermal Compatibility <br />(ASTM C884):</p> <p>Pass (no cracking or delamination)</p> <p>Chloride Content, % <br />(AASHTO T260) <br />Acid-soluable chloride content: <br />Water-soluable chloride content:</p> <p>0.007% (0.246 lb/yd3) <br />0.005% (0.176 lb/yd3)</p> <p>Rapid Chloride Permeability, coulombs <br />(AASHTO T277/ASTM C1202):</p> <p>1,150 coulombs</p> <p>Surface Resistivity, kΩ-cm <br />(AASHTO T358):</p> <p>71.3 kΩ-cm</p> <p>Freeze Thaw Resistance <br />Durability Factor, % <br />(AASHTO T161/ASTM C666 procedure A):</p> <p>94.6% @ 300 cycles</p> <p>Freeze Thaw Resistance <br />Length Change, % <br />(AASHTO T161/ASTM C666 procedure A):</p> <p>+ 0.019% @ 300 cycles</p> <p>Freeze Thaw Resistance <br />Durability Factor, % <br />(AASHTO T161/ASTM C666 procedure B):</p> <p>‘ <br />94.6% @ 300 cycles</p> <p>Freeze Thaw Resistance <br />Mass Loss / Gain, % <br />(AASHTO T161/ASTM C666 procedure B):</p> <p>+0.4% @ 300 cycles</p> <p>Freeze Thaw Resistance <br />Length Change, % <br />(AASHTO T161/ASTM C666 procedure B):</p> <p>+0.010% @ 300 cycles</p> <p>Length Change, % of total length <br />(AASHTO T160/ASTM C157):</p> <p>< 0.015 @ 28 days air cure <br />(do not wet cure Pavemend DOTLineTM)</p> <p>Notes: Results provided by licensed engineering test laboratory and represent <br />typical results from production materials. Actual results may vary from third party <br />testing results. In practical use, temperature, humidity and absorbance of the <br />substrate may influence the above given values.</p> <p>Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Page 1 of 4 <br />(06/25/26-EK,SB,MM,AC)</p> <p>Pavemend DOTLine™ <br />Additional Physical Properties <br />Set Times at 73°F/22°C <br />Initial set: 20 - 40 minutes <br />Final set: 30 - 50 minutes</p> <p>Unit Weight (water and dry mix): <br />approximately 145 lb/ft3 (2323 kg/m3)</p> <p>Additional Physical and Technical Data (evaluation by <br />independent 3rd party according to ASTM C928) <br />Compressive Strengths, psi (MPa) <br />(ASTM C 39):</p> <p>> 2,500 @ 2 hours</p> <p>Notes: Set times and curing times are approximate and will vary depending on <br />ambient (air) temperature, mix water temperature, the temperature of Pavemend <br />DOTLine dry powder in the packaging, surface temperature of host concrete, host <br />concrete profile, and the application thickness.</p> <p>Flexural Strength, psi (MPa) <br />(ASTM C 78):</p> <p>> 600 @ 24 hours <br />> 900 @ 7 days <br />> 1,200 @ 28 days</p> <p>Splitting Tensile Strength, psi <br />(ASTM C 496):</p> <p>> 500 @ 28 days</p> <p>Pavemend DOTLineTM Coverage Chart</p> <p>Scaling Resistance, lbs/ft2, <br />(ASTM C 672):</p> <p>0 @ 50 cycles</p> <p>Modulus of Elasticity, psi <br />(ASTM C 469):</p> <p>5.41 X 106 @ 28 days</p> <p>Yield per approx. 53.5 lb (24.3 kg) Unit: <br />Approx. Volume Yield in Cubic Ft:</p> <p>0.40 ft3 (0.011 m3)</p> <p>Approx. Sq. Ft. Coverage at 1.5” thick (3.8 cm):</p> <p>3.2 ft2 (0.30 m2)</p> <p>Notes: Actual coverage may vary due to surface profile. Dry mix includes 3/8” <br />granite as aggregate.</p> <p>Substrate Preparation: <br />• Substrates must be of load bearing capacity, and free from all potential <br />bond breakers such as sand, dirt, dust, grease, oil, sealers, coatings, <br />marking paint, water repellants, curing compounds, laitance, loose or <br />deteriorated concrete and any bond-inhibiting substances. <br />• Areas designated to receive repairs must remain structurally sound <br />and stable during demolition and surface preparation work, and these <br />conditions must continue throughout the course of the repair work. Any <br />areas of concern or uncertainty should be discussed immediately with <br />the site Superintendent and brought to the attention of the Engineer of <br />record. <br />• Mechanically remove all loose and deteriorated concrete by suitable <br />means such as chipping hammer, chisel, steel shotblast, high pressure <br />water blast (hydroblast) at greater than 5,000 psi, or similar methods. <br />Refer to ICRI Guideline 310.1R-2008. <br />• Areas to receive repairs must have saw cut straight edges with a <br />minimum 1.25” (3.2 cm) depth. <br />• Mechanically prepare surfaces to achieve a surface profile equal to CSP <br />(concrete surface profile) of 5 – 7 per ICRI Guideline No. 310.2R-2013. <br />Steel shot blasting and high pressure water blasting (hydroblasting) at <br />>5,000 psi are the preferred methods. <br />• Prime exposed steel reinforcement with REBAR PRIMER/BOND-CI. <br />Refer to the current REBAR PRIMER/BOND-CI Technical Data Sheet for <br />application instructions including steel reinforcement surface preparation <br />and other important information. <br />• Clean properly prepared concrete surfaces with plenty of water. <br />High pressure water blasting (hydroblasting) is the preferred method <br />of cleaning. Pressure washing is also acceptable when hydroblasting <br />methods are not possible. <br />• All surfaces to be repaired should be saturated surface dry (SSD) but <br />have no standing water immediately before the application of Pavemend <br />DOTLine. <br />Jobsite Conditions & Preparation: <br />• Prepare application area, mixing area, equipment, tools, and crew so <br />that everything is ready to go prior to mixing Pavemend DOTLine. <br />• Mixing area(s) should be located close to each area that will receive <br />repairs. <br />• Only proceed with application when ambient and surface temperatures <br />are at least 40°F (4°C ) and below 120°F (49°C). <br />• For hot weather applications [above 85°F (29°C)], protect mixing <br />and application area from wind and direct sunlight. Provide artificial <br />shade and wind breaks. Keep product containers cool and out of direct <br />sunlight. <br />Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Coefficient of Thermal Expansion, <br />(TxDOT-TEX-428-A):</p> <p>1.327EE-5 @ 28 days</p> <p>Notes: Results provided by licensed engineering test laboratory and represent <br />typical results from production materials. Actual results may vary from third party <br />testing results; however, Pavemend materials meet and/or exceed ASTM C928, <br />and exceed established internal quality control standards, (available upon <br />request). All samples were air cured.</p> <p>• For cool weather applications [below 50ºF (10ºC)], provide heat and <br />shelter for cold surfaces in the application area and condition Pavemend <br />DOTLine to 60ºF (16ºC)] prior to mixing for best results. Contact Aquafin <br />Technical Department or your local Aquafin Representative for guidance <br />when installing in temperatures below 50ºF (10ºC). <br />•D <br /> o not install Pavemend DOTLine when temperatures are expected to fall <br />below 40°F (4°C ) within 24 hours after placement. <br />• Do not apply Pavemend DOTLine to frozen concrete surfaces. <br />When repairs are required in freezing conditions, ask your local Aquafin <br />Representative about Pavemend SLQTM. <br />Mixing Instructions: <br />Read all instructions thoroughly prior to mixing and application. <br />The use of a Rotating Drum Mixer is preferred when mixing. However, <br />Pavemend DOTLine can also be mixed in a pail using a heavy-duty mixing <br />drill and paddle. Follow corresponding instructions below and do not <br />hand mix Pavemend DOTLine. <br />• Mixing in a Rotating Drum Concrete Mixer: <br />•M <br /> ix at least 2 complete units of Pavemend DOTLine at a time. Do <br />not mix partial bags. <br />•U <br /> se an accurate measuring container and always carefully <br />measure the water amounts. <br />For Each: <br />Add: <br />53.5 lb (24.3 kg) unit</p> <p>2 U.S. quarts (1.9 L) of clean water</p> <p>• In ambient temperatures, less than 50°F (10°C): <br />use warm water [70°F (21°C) to 90°F (32°C)] for mixing. <br />• In ambient temperatures greater than 85°F (29°C): <br />use cool water [50°F (10°C) to 60°F (16°C)] for mixing. <br />•W <br /> orking time can be extended by adding Pavemend SET <br />RETARDANT admixture to the mix water. (See Pavemend SET <br />RETARDANT Technical Data Sheet for more information). <br />1. P re-wet mixer with clean water. <br />2. D <br /> rain water from mixer (away from repair area). <br />3. Start mixer. <br />4. Begin by adding 50% of the total required mix water to the concrete <br />mixer based on the number of units in the batch. For example: If <br />mixing a 2-unit batch, add 2 quarts (1.9 liters) of water (50% of the <br />total required mix water) to the mixer. <br />Page 2 of 4 <br />(06/25/26-EK,SB,MM,AC)</p> <p>Pavemend DOTLine™ <br />5. A <br /> dd pre-determined units of Pavemend DOTLine to the mixer and <br />mix for 1 minute. <br />6. A <br /> dd remaining 50% of mix water. <br />7. M <br /> ix for an additional 6 minutes (7 minutes total). <br />8. Immediately pour all contents from mixer into repair area. <br />9. R epeat process for next batch of Pavemend DOTLine. <br />10. P lace material immediately after mixing. <br />• Mixing in a Pail with a Heavy-Duty Mixing Drill and Paddle: <br />•D <br /> o not mix partial units of Pavemend DOTLine. Mix entire contents <br />of bag at one time. Do not divide and separate units into smaller <br />portions. <br />•U <br /> se a heavy-duty drill (6 amp minimum) with a double box mixing <br />blade turning at least 500 to 800 rpm. Drills with speeds greater <br />than 800 rpms may entrain air in the mix. <br />• In ambient temperatures, less than 50°F (10°C): <br />use warm water [70°F (21°C) to 90°F (32°C)] for mixing. <br />• In ambient temperatures greater than 85°F (29°C): <br />use cool water [50°F (10°C) to 60°F (16°C)] for mixing. <br />•W <br /> orking time can be extended by adding Pavemend SET <br />RETARDANT admixture to the mix water. (See Pavemend SET <br />RETARDANT Technical Data Sheet for more information). <br />1. Loosen material in container by tumbling bucket around. <br />2. U <br /> se a drill to blend all dry powder ingredients together in bucket <br />before adding water. Dry blend for 30 seconds. <br />3. A <br /> dd 2 U.S. quarts (1.9 L) of clean water to the bucket while mixing. <br />NOTE: It is very important to rapidly incorporate all of the dry <br />Pavemend DOTLine powders into the water to achieve a uniform <br />wet mixture within the first 60 seconds of mixing. <br />4. A <br /> fter adding the water, mix for 5 minutes. <br />5. Immediately pour all contents in pail into repair area. <br />6. R epeat process for next batch of Pavemend DOTLine. <br />7. P lace material immediately after mixing. <br />Application: <br />• Concrete substrates must be saturated surface dry (SSD), which means <br />damp with no standing water immediately before application of <br />Pavemend DOTLine. <br />• Minimum application thickness of Pavemend DOTLine is 1” (2.5 cm). <br />There are no restrictions to the maximum depth of thickness. <br />• For best results, Aquafin recommends monolithic placement of repair <br />materials. If material must be layered, maintain a minimum thickness of <br />1” (25 mm) and rake/score top to facilitate a good mechanical bond <br />for next layer. Material must also be layered before final set has been <br />reached. <br />1. Place Pavemend DOTLine onto properly prepared concrete substrate in <br />a continuous pour starting from one end of the repair area to the other <br />end in each area to be repaired. <br />2. Spread material quickly using traditional concrete tools such as square <br />tipped shovels or trowels. <br />3. W <br /> ork fast to allow plenty of time for finishing. <br />Finish: <br />• Upon initial set, a broom finish can be applied. <br />• Upon final set, the material can be saw-cut, drilled, sanded and/or <br />polished. <br />• Re-establish all previously existing joints within 1 hour of final set. <br />Protection: <br />• Protect application from rain until product has reached its final set. <br />• Protect from freezing for 24 hours after application. <br />• Protect from pedestrian traffic for at least 1 hour [based on 73°F <br />Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>(22°C)]. Add 30 minutes for every 10°F (6°C) drop in temperature. <br />• P rotect from vehicle traffic for at least 2 hours [based on 73°F (22°C)]. <br />Add 30 minutes for every 10°F (6°C) drop in temperature. <br />Curing: <br />• P avemend DOTLine is self-curing and should be “air-cured”. <br />•W <br /> ater curing is not required or recommended. <br />• Do not use curing agents. <br />• Allow Pavemend DOTLine to cure for at least 6 hours [based on 73°F <br />(22°C)] prior to applying coatings. <br />Clean-up: <br />•C <br /> lean out rotating drum mixer immediately after mixing the last batch. <br />•C <br /> lean all tools and other equipment with water prior to the material <br />reaching final set. Cured material must be mechanically removed. <br />Limitations: <br />• Do not apply when surface and ambient temperatures are above 120°F <br />(49°C) or below 40°F (4°C). <br />•D <br /> o not add extra water to the mix. Exceeding the water: mix ratio will <br />reduce the strength and performance of Pavemend DOTLine. <br />•D <br /> o not re-temper or use additional water during the finishing process. <br />The addition of excess water will negatively affect the materials final <br />properties. <br />•D <br /> o not add sand, aggregate, cement, accelerators, or other ingredients <br />to the mix. <br />• Do not add admixtures to the mix (other than Pavemend SET <br />RETARDANT). <br />•D <br /> o not bridge moving cracks or joints. <br />•C <br /> oncrete repair products are not designed to color-match existing <br />concrete surfaces. In addition, jobsite conditions including temperature, <br />humidity, and air movement can create color variations within the <br />application of the same unit of Pavemend DOTLine. <br />• P avemend DOTLine will not adhere to concrete surfaces with resin <br />coatings, polymer sealers, or to similar concrete surfaces with reduced <br />porosity, or no porosity. <br />Packaging: <br />Bag: 53.5 lb (24.3 kg)</p> <p>Storage & Shelf Life: <br />Store Pavemend DOTLine in unopened, original, undamaged packaging out <br />of direct sunlight in a dry, cool location. <br />Bags: 1 year <br />Note: <br />Proper application is the sole responsibility of the user. Applicators <br />are expected to follow ICRI and ACI guidelines, common concrete <br />practices, and other applicable industry standards. Aquafin personnel or <br />representatives are not site inspectors or construction project managers <br />and therefore do not approve surface preparation, mixing, or application <br />of Aquafin products. Site visits by Aquafin personnel or representatives <br />are solely for the purpose of making technical recommendations, not for <br />providing supervision or quality control. <br />General Information: <br />All details in particular to the suggestions for the processing and use of the <br />product is based on our present knowledge and experiences at the time of <br />printing. Depending on specific applications, in particular regarding <br />substrates, processing and environmental conditions may affect final results.</p> <p>Page 3 of 4 <br />(06/25/26-EK,SB,MM,AC)</p> <p>Pavemend DOTLine™ <br />Safety: <br />Refer to Safety Data Sheet (SDS). The use of a dust mask, safety <br />goggles and gloves are recommended. This document does not purport <br />to address all of the safety concerns, if any, associated with its use. It is the <br />responsibility of the user of this document to establish appropriate safety and <br />health practices and to determine the applicability of regulatory limitations <br />prior to use. Dispose of water and materials in accordance with Federal, <br />State and Local regulations. Keep out of the reach of children. <br />LIMITED WARRANTY: AQUAFIN, INC. warrants this product for a period of one year <br />from the date of installation to be manufactured free of defects and to be consistent <br />with its technical properties as stated in our current Technical Data Sheet. This product <br />must be used as directed and within its stated shelf life. AQUAFIN INC. will replace <br />or at our discretion refund the purchase price of any product, excluding cost of labor, <br />which is proven to be defective. Our product recommendations are based on industry <br />standards and testing procedures. It is the buyer’s obligation to test the suitability of <br />the product for an intended use prior to using it. We assume no warranties written, <br />expressed, or implied as to any specific methods of application or use of the product. <br />We do not guarantee compatibility of Aquafin products with other brands. For this <br />reason, we strongly recommend application of a sample area at the jobsite to help <br />determine suitability with other products. AQUAFIN INC. MAKES NO WARRANTY <br />AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND <br />THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED. <br />AQUAFIN, INC. shall not be liable for damages of any sort including remote or <br />consequential damages, down time, or delay. Any claim for a defective product must <br />be filed within 30 days of discovery of a problem and must be submitted with written <br />proof of purchase.</p> <p>For Professional Use Only.</p> <p>Check our website for the latest version of the Technical Datasheet. <br />www.aquafin.net</p> <p>Page 4 of 4 <br />(06/25/26-EK,SB,MM,AC)</p>
